• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention relates to a method for bonding at least two parts comprising the following steps: a) assembling at least two parts and at least one layer of adhesive, at least one of the parts being made of composite material or in metallic material, the adhesive layer being present, once the assembly is made, between the parts, the parts and the adhesive assembled being present in a chamber delimited by a wall, the wall having an internal face located opposite a first piece present between the adhesive layer and the wall, and b) applying a liquid on the wall of the side opposite the chamber, the applied liquid imposing a pressure on the parts, the wall being configured so that at least after application of the liquid, its inner face has the same shape as the first part, a bonding of the parts through the adhesive layer being obtained after implementation of steps a) and b).
    公开号:FR3014007A1
    申请号:FR1362111
    申请日:2013-12-04
    公开日:2015-06-05
    发明作者:Thierry Godon；Julien Schneider；Franck Bernard Leon Varin
    申请人:SNECMA SAS；
    IPC主号:
    专利说明:

    [0001] BACKGROUND OF THE INVENTION The invention relates to methods for bonding parts as well as devices for carrying out these methods. The bonding of a metal leading edge on a turbomachine blade of composite material can be a relatively complex technical operation. Such bonding may involve an operation of placing the adhesive layer between the two substrates, a rise in temperature as well as a pressurization to properly condition the adhesive layer. It may also be necessary to maintain the temperature as well as the pressure for a time sufficient to effect the polymerization of the material used in the adhesive layer. Imposing a constant pressure as well as a rise in temperature to a complex three-dimensional adhesive layer of adhesive may be relatively difficult to achieve. One solution to solve this problem is to make specific molds in which the thickness of the adhesive layer is not constant. However, the parts obtained by using this solution may not have satisfactory mechanical properties. The same difficulties can be encountered for gluing other types of parts, such as for example: gluing a leading edge or metallic leak on an exit guide vane; gluing metal hollow outlet guide vanes, or - the bonding of metal reinforcing sectors on the flanges of an axisymmetric housing composite material. There is, therefore, a need for new part bonding methods to impose a constant pressure on the adhesive layer throughout the manufacturing cycle. There is also a need to obtain new parts gluing processes having a reduced implementation cost. There is also a need for new methods of bonding parts to satisfactorily control the thickness of the resulting adhesive layer and, for example, to obtain an adhesive layer of the most constant thickness. as possible. There is also a need for new methods of bonding parts to impose on the parts to be bonded and adhesive 5 a homogeneous temperature and the most constant as possible. There is still a need to obtain new devices specially adapted to the implementation of these methods. OBJECT AND SUMMARY OF THE INVENTION To this end, the invention proposes, according to a first aspect, a method of bonding at least two parts comprising the following steps: a) assembly of at least two parts and of at least one layer of adhesive, at least one of the parts being made of composite material or metallic material, the adhesive layer being present, once the assembly is made, between the parts, the parts and the adhesive assembled being present in a chamber defined by a wall, the wall having an inner face facing a first part 20 between the adhesive layer and the wall, and b) applying a liquid on the wall of the opposite side in the chamber, the applied liquid imposing a pressure on the parts, the wall being configured so that, at least after application of the liquid, its inner face has the same shape as the first part, a bonding of the parts via the adhesive layer if it is obtained after implementing steps a) and b). The application of a pressure by a liquid through the wall and the fact that the wall has or takes the form of at least one of the parts to be glued advantageously makes it possible to have a gluing process in which a pressure constant is applied to the adhesive regardless of the shape of the parts to be bonded. In addition, the present invention advantageously makes it possible to have an implementation cost bonding method which is significantly lower than that of known bonding methods.
    [0002] Thus, in the invention, the internal face of the wall has, at least after application of the liquid, the same shape as the face of the first piece located opposite the wall. The inner face of the wall may, in an exemplary embodiment, also be located opposite a second part on which the first part is to be glued. In this case, it is not beyond the scope of the present invention when the internal face of the wall has, at least after application of the liquid, the same shape as the face of the first piece facing the wall and that of a part of a face of a second part on which the first part is intended to be glued. In an exemplary embodiment, the parts may be entirely present in the chamber. Alternatively, at least one of the parts is only partially present in the chamber.
    [0003] In an exemplary embodiment, the assembly of the parts and the adhesive can first be made and then the wall can be positioned to delimit the chamber in which the assembled parts and adhesive are present. Alternatively, the wall may first be positioned to delimit the chamber and then the assembly of the parts and adhesive may be realized. In an exemplary embodiment, the liquid may be introduced, during step b) into a cavity, the wall being located between the chamber and the cavity. In an exemplary embodiment, the parts may be present on a support before step b). The support may delimit the cavity in which the liquid is introduced during step b). The support can be rigid. By "rigid support", it should be understood that the support has sufficient rigidity not to deform following the application of the liquid on the wall. In an exemplary embodiment, the chamber may be defined between the wall and the support defining the cavity in which the liquid may be introduced during step b), the parts being present before step b) on the support.
    [0004] In an exemplary embodiment, the inner face of the wall can retain its shape during the application of the liquid. In this case, the inner face of the wall has, before the application of the liquid, the same shape as the first piece. Still in this case, the inner face of the wall retains its shape during the bonding process according to the invention and, in particular, when it bears on the parts to be bonded following the application of the liquid. In an exemplary embodiment, the wall can be compressed due to the application of the liquid while its inner face retains its shape. The compression of the wall may advantageously be elastic. The compression of the wall may, for example, result in a decrease in wall thickness of less than or equal to 0.1%. The thickness of the wall is, unless otherwise stated, defined as the smallest transverse dimension of the wall. In another embodiment, the wall is such that it is not compressed following the application of the liquid. Thus, in one exemplary embodiment, the wall may not undergo any deformation following the application of the liquid. When the wall is such that its inner face retains its shape, the wall may preferably have a Young's modulus of between 1 GPa and 250 GPa, preferably between 50 GPa and 200 GPa.
    [0005] When the wall is such that its inner face retains its shape, the wall may comprise, in particular, be made of a material chosen from: metal compounds, for example steel, metals, for example aluminum, titanium, glasses, composite materials with thermosetting resin or thermoplastic resin or ceramic resin (ie resin filled with a ceramic powder), organic resins reinforced or not, thermosetting or thermoplastic, ceramics, for example alumina oxide, solid materials in the form of foams and mixtures thereof. Alternatively, the shape of the inner face of the wall can be changed during the application of the liquid. In this case, the inner face of the wall takes, after the application of the liquid, the shape of the first piece. Once resting on the parts to be glued following the application of the liquid, the inner face of the wall can retain its shape. When the wall is such that the shape of its internal face is modified during the application of the liquid, the wall may comprise, in particular, be made of a material chosen from: reinforced or non-reinforced silicones, thermoplastic polymers, for example polyamide, polyethylene terephthalate (PET), teflon® (PTFE) or polyimide, and mixtures thereof (this list is not exhaustive). In an exemplary embodiment, the wall may, before step b), already apply pressure on the parts. The wall may, for example, before step b) be in contact with at least one of the pieces. As a variant, none of the parts undergo pressure applied by the wall before step b). Thus, in an exemplary embodiment, it is possible that none of the parts are in contact with the wall before step b).
    [0006] All or part of the wall can move following the application of the liquid. The wall may advantageously be impervious to the applied liquid. Thus, the liquid applied to the wall may preferably not enter the chamber.
    [0007] In an exemplary embodiment, the method may, after step b), comprise a step c) of heating the adhesive layer. Step c) advantageously makes it possible to increase the adhesive power of the adhesive by polymerizing it and thus to increase the cohesion between the pieces. For example, a hot-activatable adhesive may be used. However, the invention is not limited to the use of adhesives whose adhesive power increases by heating. Advantageously, step c) can be performed while the parts are subjected to the pressure applied by the liquid. During step c), the temperature of the adhesive layer may increase by at least 20 ° C, for example by at least 160 ° C, for example by at least 300 ° C. For example, the temperature of the adhesive layer may increase by at least 300 ° C for a bismaleimide adhesive and at least 20 ° C or even at least 160 ° C for an epoxy adhesive . In an exemplary embodiment, for an epoxy adhesive, the temperature of the adhesive layer may, during step c), be raised to 150 ° C. In an exemplary embodiment, for a bismaleimide adhesive, the temperature of the adhesive layer may, during step c), be increased to 250 ° C. During step c), the temperature of the applied liquid may increase by at least 180 ° C, for example by at least 350 ° C. Advantageously, all or part of the applied liquid may not change state during step c).
    [0008] In an exemplary embodiment, step c) can be performed while the parts are present in the enclosure of a heating device, for example in the enclosure of an oven or an autoclave. However, it may be advantageous if step c) is not carried out within an autoclave. This advantageously allows to keep a reduced implementation cost for the method according to the invention. In an exemplary embodiment, the liquid may be heated before it is applied to the wall, the heating of the adhesive layer then being carried out after step b) because of bringing the liquid 15 heated with the 'adhesive. In a variant, a heating element performing heating during all or part of step c) may be present in the cavity in which the liquid is introduced during step b) and / or in the support defining the cavity and / or in the wall and / or wall and / or in the chamber. Such characteristics advantageously make it possible to achieve homogeneous and local heating and to avoid wearing the parts to be bonded at temperatures that can damage them. In addition, such local heating advantageously reduces the time and cost of the method according to the invention. Preferably, the heating member performing the heating during all or part of step c) may be present in the cavity in which the liquid is introduced during step b). The heating member may, for example, comprise one or more heating resistors. The adhesive may, for example, be selected from epoxy, bismaleimide, urethane or acrylic type adhesives. The thickness of the adhesive layer present between the parts to be bonded may before step b) be greater than or equal to 0.1 mm and / or be less than 5 mm. The thickness of the adhesive layer present between the parts to be bonded may, for example, before step b) be between 0.5 mm and 1 mm.
    [0009] Unless otherwise stated, the thickness of the adhesive layer corresponds to the smallest transverse dimension of the adhesive layer. The materials used to form the wall are of course suitable for use in the context of the process according to the invention, in particular temperature-compatible with the implementation of the process according to the invention. In an exemplary embodiment, the wall may consist of a single material. Alternatively, the wall may comprise a plurality of different materials. The wall may be monolayer or alternatively multilayer. The layer (s) constituting the wall may be in the form of a film. In an exemplary embodiment, the wall is in the form of a metal strip, comprising for example titanium, the strip may for example have a thickness of several tenths of a mm. The thickness of the front wall of step b) may, for example, be between 0.5 mm and 50 mm. The applied liquid may, for example, be selected from: water, oils, for example organic oils or silicone oils, and mixtures thereof. In an exemplary embodiment, a plurality of adhesive layers may be present on at least one of the pieces, the adhesive layers may not be in contact with each other and each layer of adhesive may be present between two pieces to stick. In an exemplary embodiment, each layer of adhesive may allow a separate piece to be glued. Two pieces bonded by two different adhesive layers may be the same or different. In an exemplary embodiment, the plurality of adhesive layers may comprise an identical adhesive. Alternatively, the plurality of adhesive layers may comprise different adhesives, each of the adhesive layers including, for example, a different adhesive. When a plurality of different adhesives are used, the latter have manufacturing cycles in pressure and temperature compatible. In an exemplary embodiment, at least two pieces can be glued on the same piece, a pressure on each of said at least two pieces being applied by a liquid through a separate wall. In an exemplary embodiment, the wall can move during step b) and the displacement of all or part of the wall can be controlled during step b) by a member for limiting the displacement of the wall. Such a characteristic advantageously makes it possible to control the thickness of the adhesive layer obtained between the parts to be bonded. In an exemplary embodiment, the wall may be in the form of a membrane configured to deform following the application of the liquid, to which are attached, for example bonded, one or more stiffening elements. The stiffening elements may be present on one side of the membrane or, alternatively, on both sides of the membrane. The stiffening elements may be present on the side of the chamber and / or on the opposite side of the chamber. The stiffening elements may for example be in the form of a set of reinforcing fibers, the reinforcing fibers being, for example, glass. The stiffening element can be reported. For example, the stiffening element may be in the form of a metal element bonded or embedded in silicone. The stiffening element (s) may (for example) make it possible to form a punch on at least one of the pieces to be bonded. In an exemplary embodiment, an impermeable membrane 25 may cover the wall and the wall may be located between the chamber and the impermeable membrane and the liquid may be applied to the impervious membrane on the opposite side of the chamber. The impermeable membrane may or may not cover the entire wall. In an exemplary embodiment, the impermeable membrane may already be in contact with the wall even before the application of the liquid. Alternatively, the impermeable membrane is brought into contact with the wall following the application of the liquid. In another variant, an intermediate layer may be present between the wall and the impermeable membrane preventing contact between the wall and the impermeable membrane. In an exemplary embodiment, the impermeable membrane may comprise, in particular, be made of a material chosen from: reinforced or non-reinforced silicones, thermoplastic polymers, for example polyamide, polyethylene terephthalate (PET), teflon® (PTFE) or polyimide (this list is not exhaustive). In an exemplary embodiment, the parts may be of composite material and may comprise a fibrous reinforcement and a matrix. Alternatively, the parts may be of metal material. In another variant, the first part may be made of metallic material and a second part on which the first part is to be glued may be made of composite material and may comprise a fibrous reinforcement and a matrix. The metallic material may, for example, be selected from: steel, titanium, aluminum or SiC-titanium. In an exemplary embodiment, the first part may be an element intended to form a glued leading edge or a trailing edge, and a second part on which the first part is to be glued may be a turbomachine blade. . In an exemplary embodiment, the first part is a reinforcing element made of metallic material, for example a reinforcing metal sector, and the second part is a composite material housing flange comprising a fibrous reinforcement and a matrix. In an exemplary embodiment, the first part may be once glued a seal, for example silicone, and the second part may be a piece of composite material or metal material. In an exemplary embodiment, at least one of the parts to be bonded may be a hollow part. The bonding may, in this case, be performed on the inner part and / or the outer part of the hollow part. The hollow part may or may not be axisymmetrical. The composite material parts used in the context of the present invention may comprise a fibrous reinforcement of any kind. The fibrous reinforcement may, for example, be a woven fibrous reinforcement, for example a 3D woven fiber reinforcement. The fiber reinforcement may, for example, comprise ceramic fibers, for example silicon carbide (SiC), alumina oxide and / or carbon, glass or aramid fibers, or even fibers of carbon fiber. a thermoplastic material.
    [0010] The matrix of composite materials mentioned above may be ceramic, carbon, metallic or organic material. The matrix may, for example, be an epoxy matrix. The present invention also provides a device for implementing a method as defined above, the device comprising: a wall delimiting a chamber, the chamber defining an internal volume in which at least two parts are intended to be glued; by means of at least one layer of adhesive, and - a liquid injection device configured to apply a liquid to the wall, the device being configured so that the application of the liquid on the wall does not modify the shape of the inner face of the wall located on the side of the chamber and generates a sufficient pressure on the wall to move it and reduce the internal volume of the chamber. In an exemplary embodiment, the device may comprise a support defining a cavity in which the liquid is intended to be introduced. In an exemplary embodiment, the chamber may be defined between the wall and the support delimiting the cavity in which the liquid is intended to be introduced. In an exemplary embodiment, the device may further comprise a heating member, the heating member may be present in the cavity in which the liquid is intended to be introduced and / or in the support defining the cavity and / or in the wall and / or wall and / or in the chamber. Preferably, the heating member may be present in the cavity in which the liquid is intended to be introduced. In an exemplary embodiment, the device may be axisymmetric. In an exemplary embodiment, the device may comprise at least two walls, each of the walls being intended to apply pressure to a separate part to be bonded. In an exemplary embodiment, the device may comprise a wall displacement limiting member for controlling the displacement of all or part of the wall during the application of the liquid.
    [0011] The wall may have the characteristics described above applicable to the wall whose shape of the internal face is not changed during the application of the liquid. In an exemplary embodiment, the device may comprise an impermeable membrane covering the wall, the impermeable membrane may be as described above. BRIEF DESCRIPTION OF THE DRAWINGS Other features and advantages of the invention will emerge from the following description of particular embodiments of the invention, given by way of non-limiting examples, with reference to the appended drawings, in which: FIG. 1 represents, in a schematic and partial manner, an example of a bonding method according to the invention; FIGS. 2, 3, 4, 5A, 5B and 6 represent, schematically and partially, variant embodiments of FIG. a gluing method according to the invention, and - Figure 2A shows, schematically and partially, a detail of Figure 2. Detailed description of embodiments There is shown in Figure 1 an embodiment of a method of bonding parts according to the invention. This example implements a device 1 comprising a chamber 2 in which two pieces to be bonded 10 and 11 are present. A first part 11 is located facing the inner face 20a of the wall 20 delimiting the chamber 2. A layer of adhesive 30 is present between the parts 10 and 11 and is in contact therewith. The first piece 11 is present between the adhesive layer 30 and the wall 20. The inner face 20a of the wall 20 is located on the side of the chamber 2. The chamber 2 is further delimited by a gasket. As shown, only part of the second part 10 on which the first part 11 is intended to be glued is present in the chamber 2. In the example illustrated, the second part 10 is a turbine engine blade and the first piece 11 is an element intended to form once glued a leading edge. The turbomachine blade 10 may, for example, be of composite material and comprise a carbon fiber reinforcement and densified by an epoxy matrix. The element 11 intended to constitute a leading edge may be made of metallic material. It is not beyond the scope of the present invention when the parts to be bonded are, for example, each made of composite material and each comprise a carbon fiber reinforcement and densified by an epoxy matrix. The parts to be bonded may also comprise one or more honeycomb or foam sandwich materials. In the context of the methods according to the invention, it is also possible to bond a plurality of parts, each being made of metallic material or else, for example, of glass, wood or ceramics. The wall 20 is located between the chamber 2 and a cavity 25 delimited by a support 5 on which the parts 10 and 11 are present. A liquid 40 has, as illustrated, been introduced into the cavity 25 through an inlet port 6a of the liquid. A liquid outlet orifice 6b may, moreover, be present in order to evacuate the liquid 40 once the bonding process is complete. The inlet orifices 6a and outlet 6b of the liquid may, as shown, be formed in the support 5. The device 1 further comprises a liquid injection device (not shown) for introducing the liquid 40 in the cavity 25. In the embodiment shown in Figure 1, the shape of the inner face 20a of the wall 20 has been modified, after introduction of the liquid 40 in the cavity 25, so as to take the same form 11. The inner face 20a of the wall 20 has taken, after application of the liquid 40, the same shape as the face 11a of the part 11 situated opposite the wall 20. In this case, the wall 20 may be a flexible silicone wall. The shape of the wall 20 may be closer to the geometry of the leading edge to be glued 11 before application of the liquid and then take the form of the leading edge 11 once the liquid applied. The liquid 40 applies pressure to the parts 10 and 11 through the wall 20. The liquid 40 imposes a hydrostatic pressure on the joined parts 10 and 11 and adhesive layer 30. The liquid 40 applies pressure to the entire adhesive layer 30. In other words, the liquid 40 applies pressure to the entire surface on which the adhesive layer 30 extends.
    [0012] In an exemplary embodiment, the adhesive capacity of the adhesive 30 can increase by heating because of the crosslinking of the adhesive 30. In this case, the device 1 may comprise a heating member 60 consisting, for example, of a plurality of heating resistors.
    [0013] The heating member 60 may, for example, be present in the support 5 as illustrated. When a heating step is performed, it can be conducted while the parts 10 and 11 are subjected to the pressure applied by the liquid 40. In variants not shown, the heating member may be present in the cavity and / or in the wall and / or on the wall and / or in the chamber. In another variant, the device does not comprise a heating element and the heating of the adhesive is carried out by a heating element outside the device. In a variant not illustrated, it is possible to bond a piece to an exit guide vane with the aid of a wall having, before application of the liquid thereto, the same shape as the part to be bonded. In the exemplary embodiments shown in Figures 2, 3 and 4 detailed below, the inner face 20a of the wall 20 is located opposite all the parts to be bonded (i.e. not just facing the first part). FIG. 2 shows an alternative embodiment of a bonding method according to the invention. In the example of FIG. 2, all the parts to be bonded 10 and 11 are present in the chamber 2. The chamber 2 is defined between a support 5 on which the parts 10 and 11 are present and the wall 20. liquid 40 introduced into the cavity 25 is present on the wall 20 on the side opposite the chamber 2 and imposes a pressure on the parts 10 and 11. In this embodiment, the shape of the inner face 20a of the wall 20 has been modified, after introduction of the liquid 40 in the cavity 25, so as to take the same shape as the piece 11. The inner face 20a of the wall 20 has taken, after application of the liquid 40, the same shape as the face 11a of the 11 of the device 1 comprises a tie rod 50 making it possible to limit the displacement of the wall 20. The tie rod 50 may, for example, be attached to the wall 20. The tie rod 50 advantageously allows control of the wall 20. the thickness e of the adhesive layer 30. We have FIG. 2 shows a detail of FIG. 2. As illustrated in FIG. 2A, the tie rod 50 comprises a cap 51 screwed onto a threaded rod 52. A system 53 comprising, for example, a spring or Belleville washers may allow to control the descent and the automatic ascent of the tie rod 50. The tie rod 50 can also be controlled by application of an overpressure for example by an external cylinder (not shown). The use of such an external jack may advantageously make it possible to bond parts at different pressures. FIG. 3 shows another embodiment in which one of the pieces to be glued 10 is coated with a plurality of adhesive layers 30 ', 30 "and 30"'. As illustrated, the adhesive layers 30 ', 30 "and 30"' are not in contact with each other. Each adhesive layer 30 ', 30 "and 30"' is present between two pieces to be bonded. In fact: the piece 11 'is intended to be glued to the piece 10 by means of the adhesive layer 30'; the piece 11 'is intended to be glued to the piece 10 via the adhesive layer 30 ", and - the workpiece 11" 'is intended to be glued to the workpiece 10 by means of the adhesive layer 30 "'. As shown, the inner face 20a of the wall 20 facing the pieces 11 ', 11 "and 11"' has, after application of the liquid 40, the same shape as the faces 11'a, 11 "a and 11" parts 11 ', 11 "and 11"'. The parts to be glued 11 ', 11 "and 11"' may be identical or different. Adhesive layers 30 ', 30 "and 30"' may have the same adhesive. Alternatively, the adhesive layers 30 ', 30 "and 30"' may comprise different adhesives, each comprising for example a different adhesive. In a variant not shown, the part 10 is replaced by a plurality of parts, each being intended to be glued to a separate part. In the exemplary embodiment shown in FIG. 4, the wall 20 is configured so that: its internal face 20a has, after application of the liquid 40, the same shape as the face 11a of the first piece 11 located opposite the wall 20, and so that its inner face 20a has, after application of the liquid 40, the same shape as a portion of the face 10a of the second part 10 on which the first part 11 is to be glued. In this embodiment, the wall is sufficiently flexible so that the shape of its inner face 20a is modified after application of the liquid 40 and take both the shape of the first piece 11 and the second piece 10. It is shown in FIGS. FIGS. 5A and 5B an alternative embodiment of a method according to the invention. In this exemplary embodiment, the wall 20 is able to retain its shape during the application of the liquid 40.
    [0014] As illustrated, the chamber 2 in which the two pieces to be bonded 10 and 11 are present is delimited by the support 5 and the wall 20. The chamber 2 is, moreover, delimited by the side walls 5a and 5b of the support 5. The cavity 25 in which the liquid is intended to be introduced is delimited by the side walls 5a and 5b of the support 5. A cover 7 is present in order to close the cavity 25. The wall 20 can be set in motion relative to the support 5 when sufficient pressure is exerted on it. In the example shown, the wall 20 has two ends 22a and 22b cooperating with the side walls 5a and 5b. These ends 22a and 22b in cooperation with the side walls 5a and 5b provide guiding of the wall 20 relative to the support 5. These ends 22a and 22b may, for example, constitute upstanding edges, as illustrated. It is not beyond the scope of the present invention if the ends 22a and 22b are in another form adapted to cooperate with the walls 5a and 5b to allow movement of the wall 20 relative to the support 5. As shown in FIG. 5A, the device 1 may further comprise an impermeable membrane 23 covering the wall 20, and the wall 20 may be located between the chamber 2 and the impermeable membrane 23, and the liquid 40 may be applied to the impermeable membrane 23 on the opposite side to chamber 2.
    [0015] FIG. 5B shows the device 1 of FIG. 5A after introduction of the liquid 40 into the cavity 25. As illustrated, the application of the liquid 40 does not modify the shape of the wall 20, the latter being sufficiently rigid to that its shape is not affected by the application of the liquid 40. In particular, the inner face 20a of the wall 20 retains its shape during the application of the liquid 40. Thus, the application of the liquid 40 causes a displacement of the wall 20 towards the support 5 without changing the shape of the wall 20. As illustrated, the ends 22a and 22b of the wall 20 are close to the support 5 following the application of the liquid 40. The wall 20 has the same shape during the gluing process. In particular, the shape of the inner face 20a of the wall 20 corresponds to the shape of the first piece 11. As illustrated, the inner face 20a of the wall 20 has the same shape as the face 11a of the first piece 11 located in look of the wall 20.
    [0016] The wall 20 maintains isostatic pressure on the parts 10 and 11 because of the presence of the liquid 40 resting on the wall 20. Once the liquid 40 is applied to the wall 20, a heating step can be carried out to increase adhesive strength of adhesive 30 due to polymerization thereof. When such a heating step is performed, the liquid 40 may not be affected by it. In other words, the liquid 40 may not change state during step c). FIG. 6 shows another example embodiment of the method according to the invention. In order to obtain the arrangement shown in FIG. 6, a part 10 was first placed on a support 5. Two adhesive layers 30 and 30 'were then applied to the part 10. Two pieces to be glued 11 and 11 'were then placed on the adhesive layers 30 and 30' respectively. A partition 70 was then positioned. Two walls 20 and 20 'were then positioned, the walls 20 and 20' cooperating with the partition 70 and the side walls 5a and 5b. Liquids 40 and 40 'were then introduced into each of cavities 25 and 25'. The liquids 40 and 40 'make it possible to bond the pieces 11 and 11' to the piece 10 by means of two distinct walls 20 and 20 '. In the context of the processes according to the invention, it is possible to bond pieces by means of liquids applied in two different cavities 25 and 25 '. EXAMPLE An operating protocol is given below for bonding a titanium leading edge to a blade made of a composite material comprising a reinforcement of carbon fibers densified by an epoxy resin PR520 in a steel tool. An assembly of the leading edge, the epoxy glue film and the dawn is first achieved. The assembly thus obtained is present in a chamber delimited by a shaped silicone membrane. The assembly is heated to 160 ° C and oil is then applied to the membrane. The applied oil makes it possible to exert a pressure of 3 bar and allows the membrane to bear on the leading edge. The assembly thus pressurized is subjected to a temperature of 180 ° C for 2 hours in order to obtain a bonding of the leading edge at dawn.
    [0017] 20 The expression "containing / containing a" must be understood as "containing / containing at least one". The expression "understood between ... and ..." or "from ... to 25 ..." must be understood as including the boundaries.
    权利要求:
    Claims (15)
    [0001]
    REVENDICATIONS1. A method of bonding at least two pieces (10; 11; 11 '; 11 "; 11m) comprising the following steps: a) assembling at least two pieces (10; 11; 11'; 11"; 11 ") and at least one layer of adhesive (30; 30 '; 30 "; 30'), at least one of the pieces being made of composite material or metallic material, the adhesive layer (30; 30 '; 30 ", 30") being present, after assembly, between the pieces (10; 11; 11 '; 11 "; 11m), the pieces (10; 11; 11'; 11"; 11 ") and the assembled adhesive being present in a chamber (2) bounded by a wall (20; 20 '), the wall (20; 20') having an inner face (20a; 20'a) facing a first piece (11; 11 '; 11 "; 11") present between the adhesive layer (30; 30'; 30 "; 30") and the wall (20; 20 '), and b) applying a liquid ( 40, 40 ') on the wall (20; 20') on the side opposite the chamber (2), the applied liquid (40; 40 ') imposing a pressure on the pieces (10; 11; 11'; 11 "; 11m), the wall (20; 20 ') being configured so that, at least after application of the liquid (40; 40 '), its inner face (20a; 20'a) has the same shape as the first piece (11; 11'; 11 "; 11 '), a gluing of the pieces (10; 11; 11'; 11"; 11m) through the adhesive layer (30; 30 '; 30 "; 30") being obtained after carrying out steps a) and b).
    [0002]
    2. Method according to claim 1, characterized in that the inner face (20a; 20'a) of the wall (20; 20 ') retains its shape during the application of the liquid (40; 40').
    [0003]
    3. Method according to claim 1, characterized in that the shape of the inner face (20a; 20'a) of the wall (20; 20 ') is modified during the application of the liquid (40; 40').
    [0004]
    4. Method according to any one of claims 1 to 3, characterized in that it comprises, after step b), a step c) of heating the adhesive layer (30; 30 '; 30 "; 30m).
    [0005]
    5. Method according to claim 4, characterized in that a heating element (60) providing heating during all or part of the step) is present in a cavity (25; 25 ') in which the liquid (40; ') is introduced in step b) and / or in a support (5) delimiting the cavity (25; 25') and / or in the wall (20; 20 ') and / or on the wall (20; 20 ') and / or in the chamber (2).
    [0006]
    6. Method according to any one of claims 1 to 5, characterized in that the chamber (2) is defined between the wall (20; 20 ') and a support (5) delimiting a cavity (25; 25'). wherein the liquid (40; 40 ') is introduced in step b), the pieces (10; 11; 11'; 11 "; 11") being present before step b) on the support (5) .
    [0007]
    7. Method according to any one of claims 1 to 6, characterized in that a plurality of layers of adhesive (30 '; 30 "; 30") is present on at least one of the pieces, the layers of adhesive ( 30 ', 30 ", 30") not being in contact with each other and each layer of adhesive (30'; 30 "; 30") being present between two pieces to be bonded.
    [0008]
    8. Method according to any one of claims 1 to 7, characterized in that the wall (20) moves during step b) and in that the displacement of all or part of the wall (20) is controlled, during step b), by a member (50) for limiting the displacement of the wall (20).
    [0009]
    9. Method according to any one of claims 1 to 8, characterized in that the parts are made of composite material and comprise a fibrous reinforcement and a matrix.
    [0010]
    10. Method according to any one of claims 1 to 8, characterized in that the first piece (11) is made of metallic material and a second piece (10) on which the first piece (11) is intended to be glued is in composite material and comprises a fibrous reinforcement and a matrix.
    [0011]
    11. Method according to any one of claims 1 to 8, characterized in that the parts are made of metallic material.
    [0012]
    12. A method according to any one of claims 1 to 11, characterized in that the first part is an element (11) intended to form once glued a leading edge or a trailing edge and a second part on which the first piece (11) is intended to be glued is a turbomachine blade (10).
    [0013]
    13. Apparatus for carrying out a method according to any one of claims 1 to 12, the device comprising: - a wall (20; 20 ') delimiting a chamber (2), the chamber (2) defining a internal volume in which at least two pieces (10; 11; 11 '; 11 "; 11") are to be bonded through at least one layer of adhesive (30; 30'; 30 "; 30m ), and - a liquid injection device configured to apply a liquid (40; 40 ') to the wall (20; 201 the device being configured so that the application of the liquid (40; 40') to the wall ( 20; 20 ') does not change the shape of the inner face (20a; 20'a) of the wall (20; 20') on the side of the chamber (2) and generates a sufficient pressure on the wall (20; 20 ') to move it and reduce the internal volume of the chamber (2).
    [0014]
    14. Device according to claim 13, characterized in that the device further comprises a heating member (60), the heating member (60) being present in a cavity (25; 25 ') in which the liquid (40; 40 ') is intended to be introduced and / or into a support (5) delimiting the cavity (25; 25') and / or in the wall (20; 20 ') and / or on the wall (20; 20 ') and / or in the chamber (2).
    [0015]
    15. Device according to claim 14, characterized in that the heating member (60) is present in the cavity (25; 25 ') in which the liquid (40; 40') is intended to be introduced.
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    同族专利:
    公开号 | 公开日
    US10137640B2|2018-11-27|
    US20170001366A1|2017-01-05|
    EP3077178B1|2020-11-04|
    EP3077178A1|2016-10-12|
    WO2015082813A1|2015-06-11|
    FR3014007B1|2016-10-28|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    EP1767335A2|2005-09-22|2007-03-28|Advanced Composite Structures Limited|Method and apparatus for welding of polymer composite components|
    WO2007035100A2|2005-09-26|2007-03-29|Alcoa Inc.|Method and device for adhering components to a composite molding|FR3063674A1|2017-03-09|2018-09-14|Safran Aircraft Engines|MECHANICAL PRESSURE APPLICATION DEVICE, IMPREGNATION METHOD, AND BONDING METHOD|
    EP3572214A1|2018-05-17|2019-11-27|United Technologies Corporation|Tool and methods for airfoil bonding|
    FR3100157A1|2019-09-03|2021-03-05|Smrc Automotive Holdings Netherlands B.V.|Method and device for producing a laminated trim piece and piece obtained|
    CN204886634U|2015-07-30|2015-12-16|瑞声光电科技有限公司|Oscillating motor|
    US11046020B2|2018-03-09|2021-06-29|Stelia Aerospace|System and method for producing structural thermoplastic parts|
    FR3078652B1|2018-03-09|2020-02-21|Stelia Aerospace|SYSTEM AND METHOD FOR MANUFACTURING STRUCTURAL THERMOPLASTIC PARTS|
    法律状态:
    2015-12-15| PLFP| Fee payment|Year of fee payment: 3 |
    2016-12-05| PLFP| Fee payment|Year of fee payment: 4 |
    2017-11-21| PLFP| Fee payment|Year of fee payment: 5 |
    2018-06-29| CD| Change of name or company name|Owner name: SAFRAN AIRCRAFT ENGINES, FR Effective date: 20170719 |
    2019-11-20| PLFP| Fee payment|Year of fee payment: 7 |
    2020-11-20| PLFP| Fee payment|Year of fee payment: 8 |
    2021-11-18| PLFP| Fee payment|Year of fee payment: 9 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1362111A|FR3014007B1|2013-12-04|2013-12-04|METHOD FOR BONDING PIECES AND DEVICE FOR IMPLEMENTING SAID METHOD|FR1362111A| FR3014007B1|2013-12-04|2013-12-04|METHOD FOR BONDING PIECES AND DEVICE FOR IMPLEMENTING SAID METHOD|
    US15/101,754| US10137640B2|2013-12-04|2014-11-28|Method for adhering parts and device for implementing said method|
    PCT/FR2014/053088| WO2015082813A1|2013-12-04|2014-11-28|Method for adhering parts and device for implementing said method|
    EP14821756.5A| EP3077178B1|2013-12-04|2014-11-28|Method for adhering parts and device for implementing said method|
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